Assessor Resource

AURVTN021
Repair vehicle body components using lead wiping

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes the performance outcomes required to carry out lead wiping and lead filling repairs to damaged vehicle body components. It involves preparing for the task, selecting and using specialist tools and lead wiping equipment, cleaning and tinning metal surfaces, heating and applying lead and lead wiping to complete repairs, finishing repairs to pre-paint condition, and completing workplace processes and documentation.

It applies to those working in the automotive body repair industry.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair body components using lead wiping

1.1 Job requirements are determined from workplace instructions

1.2 Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

1.5 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Apply lead wiping for repair

2.1 Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning

2.2 Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures

2.3 Body solder is heated to workable consistency and shaped using appropriate lead wiping tool

2.4 Lead wiping is carried out according to safety and environmental requirements

2.5 Repair area is filed using a body file and finished to pre-paint condition and workplace standards

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

complete a lead wiping repair on two different vehicle body components, including repairing one dent of a minimum size of 100 mm x 50 mm x 2 mm in depth.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing vehicle body components using lead wiping, including procedures for:

selecting and using personal protective equipment (PPE)

using safety data sheets (SDS) for lead and tinning paste materials

handling and storing fluxes and lead

using lead wiping tools and equipment

environmental requirements, including procedures for:

storing fluxes and lead

trapping, storing and disposing of waste lead materials

lead wiping methods and techniques, including:

use of lead wiping equipment and application tools

lead wiping materials

metal tinning processes

cleaning repaired area to prevent corrosion

procedures for protecting vehicle and components during lead wiping repair work

procedures for final inspection of lead wiped repair.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the vehicle body components they have repaired using lead wiping, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

PPE required for lead wiping

SDS for lead and tinning paste materials

materials for lead wiping repair of body components

vehicle body components specified in the performance evidence requiring lead wiping repairs

tools, equipment and materials appropriate for repairing vehicle body components using lead wiping.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair body components using lead wiping

1.1 Job requirements are determined from workplace instructions

1.2 Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

1.5 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Apply lead wiping for repair

2.1 Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning

2.2 Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures

2.3 Body solder is heated to workable consistency and shaped using appropriate lead wiping tool

2.4 Lead wiping is carried out according to safety and environmental requirements

2.5 Repair area is filed using a body file and finished to pre-paint condition and workplace standards

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Materials must include:

body solder

lead wiping fluxes

tinning paste.

Lead wiping tools and equipment must include:

oxyacetylene plant

lead wiping tip

body file

specialist application tools.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

using SDS for lead and tinning paste materials

handling and storing fluxes and lead

using lead wiping tools and equipment

environmental requirements, including procedures for:

storing fluxes and lead

trapping, storing and disposing of waste lead materials.

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

complete a lead wiping repair on two different vehicle body components, including repairing one dent of a minimum size of 100 mm x 50 mm x 2 mm in depth.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing vehicle body components using lead wiping, including procedures for:

selecting and using personal protective equipment (PPE)

using safety data sheets (SDS) for lead and tinning paste materials

handling and storing fluxes and lead

using lead wiping tools and equipment

environmental requirements, including procedures for:

storing fluxes and lead

trapping, storing and disposing of waste lead materials

lead wiping methods and techniques, including:

use of lead wiping equipment and application tools

lead wiping materials

metal tinning processes

cleaning repaired area to prevent corrosion

procedures for protecting vehicle and components during lead wiping repair work

procedures for final inspection of lead wiped repair.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the vehicle body components they have repaired using lead wiping, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

PPE required for lead wiping

SDS for lead and tinning paste materials

materials for lead wiping repair of body components

vehicle body components specified in the performance evidence requiring lead wiping repairs

tools, equipment and materials appropriate for repairing vehicle body components using lead wiping.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted 
Hazards associated with the work are identified and risks are managed 
Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability 
Work area is prepared and work is planned to minimise waste and use time efficiently 
Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning 
Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures 
Body solder is heated to workable consistency and shaped using appropriate lead wiping tool 
Lead wiping is carried out according to safety and environmental requirements 
Repair area is filed using a body file and finished to pre-paint condition and workplace standards 
Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted 
Hazards associated with the work are identified and risks are managed 
Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability 
Work area is prepared and work is planned to minimise waste and use time efficiently 
Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning 
Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures 
Body solder is heated to workable consistency and shaped using appropriate lead wiping tool 
Lead wiping is carried out according to safety and environmental requirements 
Repair area is filed using a body file and finished to pre-paint condition and workplace standards 
Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURVTN021 - Repair vehicle body components using lead wiping
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

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Assessment Record Sheet

AURVTN021 - Repair vehicle body components using lead wiping

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: